KleenOil India, a manufacturer of business oil filtration systems, has helped to significantly enhance the product quality of cold rolling sheets for its steel industry consumer, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral dual circulate technology ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a standard magnetic curler separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection performance was inadequate and vital problems had been occurring with the standard of its completed merchandise.
An ECL is used throughout the metal trade to help clear and strip the floor of the steel sheet of rolling mud through the use of an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is simpler in cleaning cold rolled steel than standard cleansing processes, the instability of the chemical compounds can and do cause problems.
Reduced pressure gauge ดิจิตอล can provide a degree of protection within these circumstances, its effectiveness can be considerably lowered, leading to contamination removing between 30-40%. Despite the magnetic curler being put in, the alkaline solution was nonetheless heavily saturated with mud particles and was affected by an unstable PH stage that combined have been resulting in vital rusting through the process resulting in scratching of the ultimate product.
Filtramag+ presents fantastic particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to make sure optimal efficiency of the ECL and simply having any magnetic filter or separator just isn’t assured to resolve the ferrous contamination problem. The effectivity of the filtration is dependent upon the magnetic material kind, measurement of the magnet, magnetic power and likewise the fluid flow dynamics. A low energy magnet or minimal exposure to the fluid won’t carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is necessary not only to use the right product for the method in query, but the larger degree of solution protection provides extra benefits, including prolonging the lifespan of the pump in addition to a discount in related costs associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination in this application inside the alkaline answer from 400mg/m2 to only 30mg/m2 by eradicating the nice mud particles that had been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India explained: “The magnetic roller was not offering sufficient safety to the fluid on this utility, and it highlights the importance of selecting the correct method of magnetic protection. Due to the fantastic particles circulating within the alkaline solution, significant rusting was being created through the ECL course of that was causing injury to the steel sheet. We really helpful Filtramag+, a highly effective magnetic filtration system to our consumer as its capability to take away even the finest particles from fluids would significantly improve the problems that the enterprise was facing. By installing the Filtramag+, our client was instantly offered higher ranges of protection in opposition to the damage that were being brought on by the contaminated answer. We work often with Eclipse Magnetics high-performance products and all the time see significant, positive results soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with supplies which have lower magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow technology guaranteeing that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single pass through the filter.
As a results of the set up, the corporate is not suffering from broken completed components, has lowered its scrappage and waste, in addition to prolonging the lifetime of the pump.
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