SEEPEX is launching a world first at IFAT 2022 in Munich, where it is going to be presenting the subsequent era of pumps. The trade chief from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the main trade honest for water, sewage, waste and raw supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions once again demonstrates its market leadership in the subject of intelligent and progressive solutions.
The similar applies to the opposite trade fair presentations that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be participating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is in phrases of its technical design the only one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently developing its digital services and products with ambition and keenness. The pump manufacturer combines its digital options with the normal pump enterprise to give its customers extra time for the necessities, cut back costs and simplify processes.
At the world truthful for environmental applied sciences at the end of May, international trade guests will expertise the premiere of a totally automated resolution with built-in Industry 4.0 features. The current premium mannequin range SCT AutoAdjust provides revolutionary improvements within the area of progressive cavity pumps. Wrenches and so on. are actually a thing of the previous in relation to upkeep. One click from a remote location and the stator is back in high form. The vary, which was developed on the idea of buyer necessities, makes maintenance work a lot easier and subsequently helps to keep away from wasting time and costs. Retensioning ensures constant pumping capability and high productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and best upkeep work ever. Productivity is elevated and upkeep times are reduced to a minimum – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are additionally significantly lowered. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that maintenance could be simply carried out by one particular person. Suction or pressure strains now not must be eliminated. With an integrated retensioning device, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the flow rate is reduced due to put on and tear. The newest improvement, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, with out the need for any particular tools. The new SCT AutoAdjust generation allows the stator to be retensioned either conveniently from the control room via analogue sign traces or digitally through varied fieldbus methods. Quick access on website on the pump can be achieved by way of a management panel or by way of Bluetooth utilizing an app for Android and Apple tablets which would possibly be already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, services and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables focused evaluations and analyses that can be utilized for process optimization. All collected data is stored reliably and securely in the cloud. The real-time data from the monitoring service present suggestions on wear and tear or indicate that spare components are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the operating and maintenance directions primarily based on the operating hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historic information to allow predictive maintenance forecasting and identification of abnormal conditions. By combining digital pressure gauge ราคา , guidelines may be created to set off alarms. For example, a reduced circulate rate at increased pump speed in comparison with the pump’s particular person calibration curve would point out pump put on. This means that if unintentional process modifications are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump data additionally permits SEEPEX to make more accurate life cycle predictions for each pump type based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX presents its custom-made system resolution that mixes the advantages of two pump technologies to transport extremely dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs may be conveyed as a lot as a thousand meters to its vacation spot using pulses of compressed air in the pipes. For disposal corporations, this various to traditional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The progressive mixture of progressive cavity pump, extra polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system solution comes within the form of a package deal unit, which accommodates the pump, the devoted control logic, as well as the polymer and, if desired, the compressed air elements. This pump can additionally be linked to the Connected Services of SEEPEX as an enlargement.
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