Five reasons why force measurement is important

WIKA has been an internationally recognised partner for all measurement tasks for most decades. The merchandise portfolio includes pressure, temperature, force and level measurement, together with flow measurement, calibration and SF6 gas solutions. In the following article, we would like to have a closer look at the measured variable of force. These five reasons show why force measurement is of particular importance.
Reason 1: Protection of people and machinery
Protecting people from harm is the highest priority in virtually any workplace. Likewise, the machinery should remain undamaged so that you can minimise downtime and repairs. In this context, force measurement ensures a safe working environment, especially through overload protection. In cranes, for example, this prevents heavy loads from falling. With construction machinery and robots, on the other hand, uncontrolled machine movements are prevented. This can help you work safely, and completely harmlessly, next to and with machinery. In production lines, for example, the machinery is prevented from pulling, pushing or pressing unchecked, and thereby destroying both components and itself. Another example is port logistics, for which WIKA offers a globally unique, certified system.
Added value: Safe working environment
Reason 2: Ensuring system stability and production safety
Just collecting data isn’t enough. The correct measured values are also required to be able to monitor processes seamlessly. Using force measurement in linear drives, for instance, thus improves process control together with automation, while simultaneously ensuring quality. Force measurement also supplies the right data for the right functioning of brakes and drives, conveyors, presses and weighing systems. An essential point here is to reduce running costs. The higher the standard of the measured data, the better the data analysis. The planning of a tool change is thus more precise, in order that changing it too early doesn?t cause increased costs nor does unplanned maintenance cause longer downtimes. The savings in consequential costs alone pay for it many times over.
Added value: Full process control
Reason 3: Optimisation of production conditions
The savings potential, and therefore the maximisation of profit, have already been mentioned in the last section. Only through the optimal usage of materials and machinery can margins be increased. Important in manufacturing plants is machine availability. Besides reducing downtime, the focus is on minimising maintenance costs. A good example of this are welding tongs. With one of these, the contact force of the electrodes can be precisely monitored by using tension/compression force transducers. In this manner, optimum quality is permanently guaranteed and, as well, wear is minimised. Higher profits can be achieved through saving time, for instance, when containers are weighed ?on the fly?.
Added value: Maximum profits
Reason 4: Improving product quality and saving materials
The application of force measurement in welding tongs ? as explained in the section above ? is a very good exemplory case of improving product quality and saving materials. Force measurement provides the right data for the most accurate process control. Because of this, machine tool wear is minimal. Furthermore, force measurement offers a great many other areas of application. For instance, spreading fertiliser where this step is adapted to the soil conditions is one way to save material. This protects the environment. Furthermore, it is advantageous to know the (supporting) forces functioning on mobile cranes. The vehicle?s centre of gravity can thus be calculated exactly, which means that the safety margin could be reduced. In this instance, loads could be lifted further, yet accidents, e.g. due to slipping or tipping, could be avoided.
Added value: Lowering costs
Reason 5: Ensuring quality
Finally, the use of force measurement also offers many advantages in the area of quality assurance, which includes already been touched upon. On the one hand, the machinery could be optimally controlled by registering the force. On the other hand, by recording the values, live together with saving them for later use, conclusions could be drawn for specific batches. Furthermore, the most precise force measuring instruments meet the highest requirements, for example, in materials testing machinery or in medical engineering. Incidentally, WIKA offers a DAkkS-accredited calibration service for force measuring instruments.
Added Ordeal : Exact measured values
Note
Further details on our portfolio of force measuring instruments are available on the WIKA website. There you will also find information on our calibration service for force measuring instruments. In addition, our brochure on force measurement: ?Force measurement is really a matter of trust? is also available. Do you want to buy force transducers? In our WIKA online store you?ll find some of our standard versions. Should you have any questions about force measurement, please ask your contact person.
Also read our articles
The ELMS1 overload protection saves lives
Force measurement in linear drives

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