The UN has declared 2022 the “International Year of Glass”. This places even more concentrate on manufacturing circumstances in the energy-intensive glass business, and environment friendly technologies along the whole worth chain are particularly in demand. Vacuum technology additionally has a serious affect on sustainability in glass production – because secure vacuum is needed in lots of processes. Atlas Copco focuses on providing energy-efficient, intelligent, and sustainable vacuum solutions to manufacturers worldwide. They have provided the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ sequence of vacuum pumps are a variety of extremely environment friendly, clever vacuum pumps with Variable Speed Drive (VSD) technology.
Individual glass packaging for bottling companies
Noelle + von Campe produces individual glass packaging for bottling companies. The individualized bottles and jars are given their shape and the ultimate touch utilizing vacuum technology. The ultimate touch includes including a customer’s logo or identify. When shaping เกจวัดแก๊สหุงต้ม , higher embossing of the emblem or any lettering is achieved if the trapped air between the glass mold and the precise glass has been eliminated as greatest as possible. With an output of 650 million jars per year, the right vacuum system is a crucial component for the effectivity of the complete plant for Noelle + von Campe. Atlas Copco, with its software experience and expertise in supplying vacuum pumps to the glass trade, is conscious of the exact necessities of the market. They have an extended historical past in partnering with glass producers. Their solutions and installations are made to measure for every particular person customer. This was one of many reasons Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their production facility.
Energy savings with Variable Speed Drive (VSD) know-how
The use of vacuum know-how alone saves lots of vitality: the same manufacturing end result could additionally be achieved with compressed air but would eat more power. With its progressive motor concept for glass production, the Atlas Copco GHS VSD+ collection is probably certainly one of the most energy-efficient oil-lubricated vacuum pumps in the marketplace: with the VSD variable pace control, the screw pumps may be adapted exactly and quickly to the respective vacuum requirement. Variable velocity and the set point management offers optimum vacuum ranges. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved around 27% in power prices.
Increased stability within the vacuum provide
The decreased vitality consumption isn’t the one advantage of the GHS VSD+ vacuum resolution. The entire vacuum provide at Noelle + von Campe is now extra steady than earlier than. „When we change tools or adapt our processes, for instance, the new central vacuum system continues to reliably provide our entire production“ stories Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an necessary factor for us, as a result of the reliable, uninterrupted vacuum provide in turn has a direct effect on the quality of our finish merchandise. And in relation to the standard of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly faster amortization
According to Atlas Copco sales engineer Oliver Heitjohann, further value reductions are generated by the ES central management: „The clever system coordinates the use of the vacuum pumps with one another – this saves even more prices, additionally for upkeep and electrical energy. A big benefit: the shoppers also obtain significantly quicker amortization“. The ES16 central controller can monitor and management a quantity of GHS VSD+ vacuum pumps concurrently. The good management system balances and optimizes the efficiency of all machines, reducing the overall vitality consumption. Compared to competitor products, the intervals between upkeep are also longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise level, space-saving design and the reality that the pumps are supplied in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump series thus put the ending touches not only to the products but additionally to the manufacturing process. This is where Atlas Copco’s intensive experience in working with glass producers pays off. That is why Atlas Copco additionally custom-made the piping of the vacuum pumps. Atlas Copco is thus, as it had been, a one-stop shop for glass manufacturers – from the pump to the connection methods. And so, on stability, Noelle + von Campe will get more for less: more vacuum, more control and more stability for less power consumption and fewer effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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