SEEPEX 4.0 will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will in all probability be presenting the subsequent generation of pumps. The trade leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the leading trade honest for water, sewage, waste and uncooked supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once again demonstrates its market leadership in the area of intelligent and progressive options.
The similar applies to the opposite commerce fair shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be participating in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the only considered one of its kind on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly creating its digital services and products with ambition and keenness. The pump manufacturer combines its digital options with the standard pump enterprise to offer its customers more time for the necessities, scale back prices and simplify processes.
At the world fair for environmental applied sciences on the finish of May, worldwide trade guests will experience the premiere of a fully automated answer with integrated Industry 4.zero features. The current premium mannequin vary SCT AutoAdjust provides revolutionary improvements within the space of progressive cavity pumps. Wrenches etc. are now a thing of the previous in terms of upkeep. One click on from a remote location and the stator is back in prime form. The vary, which was developed on the idea of customer requirements, makes upkeep work a lot simpler and subsequently helps to avoid wasting time and costs. Retensioning ensures fixed pumping capability and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and best maintenance work ever. Productivity is increased and maintenance occasions are reduced to a minimum – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle costs are also considerably decreased. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, in order that maintenance can be easily performed by one person. Suction or stress lines now not must be removed. With an integrated retensioning device, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the move price is lowered due to put on and tear. The newest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, without the need for any special tools. The new SCT AutoAdjust technology allows the stator to be retensioned both conveniently from the control room via analogue sign lines or digitally through numerous fieldbus techniques. Quick access on website on the pump can be achieved through a management panel or by way of Bluetooth utilizing an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between smart pumps, companies and processes. ราคาเพรสเชอร์เกจ bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits targeted evaluations and analyses that can be utilized for process optimization. All collected information is saved reliably and securely within the cloud. The real-time data from the monitoring service present feedback on wear and tear or indicate that spare elements are due for reordering quickly. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined within the operating and upkeep instructions based on the working hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic data to enable predictive maintenance forecasting and identification of abnormal situations. By combining totally different sensor information, guidelines may be created to set off alarms. For example, a lowered circulate rate at elevated pump speed in comparison with the pump’s particular person calibration curve would indicate pump wear. This signifies that if unintentional process modifications are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump data also permits SEEPEX to make extra accurate life cycle predictions for every pump sort primarily based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system solution that mixes the advantages of two pump applied sciences to move extremely dewatered sludge over long distances in a particularly energy-efficient method. Sewage sludge compressed into plugs can be conveyed up to a thousand meters to its destination using pulses of compressed air in the pipes. For disposal corporations, this alternative to conventional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The progressive mixture of progressive cavity pump, extra polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system resolution comes in the form of a package unit, which contains the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air elements. This pump can additionally be related to the Connected Services of SEEPEX as an growth.
Share

Leave a Comment