KleenOil India, a manufacturer of business oil filtration techniques, has helped to considerably improve the product quality of cold rolling sheets for its metal business shopper, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral dual move know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a conventional magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering efficiency was inadequate and vital issues have been occurring with the quality of its completed merchandise.
An ECL is used within the metal business to assist clear and strip the floor of the metal sheet of rolling dust by utilizing an alkaline resolution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more practical in cleansing chilly rolled steel than standard cleansing processes, the instability of the chemical substances can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can provide a degree of protection inside these circumstances, its effectiveness may be considerably decreased, resulting in contamination removal between 30-40%. Despite the magnetic roller being installed, the alkaline answer was still heavily saturated with mud particles and was affected by an unstable PH degree that mixed were resulting in significant rusting through the course of leading to scratching of the ultimate product.
Filtramag+ presents fantastic particle extraction performance inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to ensure optimum efficiency of the ECL and simply having any magnetic filter or separator isn’t assured to solve the ferrous contamination problem. pressure gauge หน้าปัด 4 นิ้ว of the filtration depends on the magnetic materials kind, dimension of the magnet, magnetic strength and in addition the fluid circulate dynamics. A low power magnet or minimal exposure to the fluid will not carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is necessary not only to use the right product for the process in question, but the higher degree of resolution protection supplies further advantages, including prolonging the lifespan of the pump as well as a reduction in related costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination in this utility within the alkaline answer from 400mg/m2 to simply 30mg/m2 by eradicating the fantastic dust particles that had been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic curler was not offering sufficient protection to the fluid on this application, and it highlights the significance of choosing the proper technique of magnetic safety. Due to the nice particles circulating within the alkaline resolution, significant rusting was being created in the course of the ECL course of that was causing damage to the steel sheet. We really helpful Filtramag+, a extremely effective magnetic filtration system to our shopper as its ability to take away even the best particles from fluids would significantly improve the problems that the enterprise was going through. By putting in the Filtramag+, our client was instantly offered larger levels of safety against the damage that have been being brought on by the contaminated answer. We work regularly with Eclipse Magnetics high-performance products and always see vital, constructive results soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient to be used with materials that have lower magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how ensuring that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single cross through the filter.
As a results of the set up, the corporate is now not suffering from damaged completed elements, has decreased its scrappage and waste, in addition to prolonging the life of the pump.
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